13562463338
The 1000-ton hydraulic press has high pressure output and high-precision control, which can generate up to 1000 tons of pressure. It can process various high-strength materials, such as metals, plastics, rubber, etc. It adopts advanced hydraulic control systems and sensors to achieve Accurate control of pressure, stroke, speed and other parameters to ensure processing accuracy.
The fuselage has a strong structure and is welded with high-strength steel. It can withstand huge pressure without deformation. The hydraulic system is stable and reliable, and can work continuously for a long time. Equipped with advanced electrical control system and operation panel, it is simple and convenient to operate and easy to master. Different molds and worktables can be replaced according to different processing requirements to realize a variety of processing technologies, such as stamping, stretching, bending, extrusion, etc.
The working principle of the 1000-ton hydraulic press is based on Pascal's law, that is, the pressure change that occurs in a certain part of the static fluid in the closed container will be transmitted to all parts of the fluid and the container wall without loss.
When the hydraulic pump pressurizes the hydraulic oil, it is delivered to the hydraulic cylinder through the control valve to push the piston to move. Since the piston is connected to the worktable or the upper mold, when the piston moves, it will exert huge pressure on the workpiece placed on the worktable, thereby realizing various processing technologies.
There are many types of 1000-ton hydraulic presses, and common structural types include four-column hydraulic presses and frame hydraulic presses. The four-column hydraulic press has high processing accuracy and repeated positioning accuracy, stable work and high efficiency, and can carry a large workpiece and processing force, which is suitable for the processing of large workpieces. The frame hydraulic press has the advantages of compact structure and small footprint.
The working principle of the 1000 ton hydraulic press is to use the pressure of the liquid to transfer energy to complete various pressure processing. It is usually composed of host, hydraulic system and control system. In the host part, the hydraulic cylinder converts the pressure of the liquid into mechanical energy through the piston, thereby pressing or stretching the workpiece. The hydraulic system is responsible for providing stable hydraulic power, and through a variety of control valves to achieve precise control of the hydraulic cylinder. The control system is responsible for receiving operating instructions, controlling the operation of the hydraulic system, and ensuring that the hydraulic machine can work according to the predetermined program.
Has a wide range of applications, such as metal processing, composite molding, powder molding, etc.
The 1000-ton hydraulic press is divided into four-column hydraulic press and frame hydraulic press structure.
The four-column hydraulic press consists of four columns, upper beams, and lower beams to form a solid frame structure. The columns are made of high-quality alloy steel. After precision machining and heat treatment, they have high strength and rigidity. The hydraulic cylinder is installed on the upper beam and connected to the movable beam through the piston rod. The movable beam is located between the four columns and can slide up and down along the columns. It is driven by the hydraulic cylinder. Its movement accuracy and stability have an important impact on the processing quality.
The frame type hydraulic press is a frame type structure as a whole, which is composed of upper and lower frames. The frame is welded with high-quality steel plates, which has high strength and rigidity. The body structure is more compact and covers a small area. It is suitable for occasions with limited space. The hydraulic cylinder is installed inside the frame and connected with the movable beam through the piston rod. The movable beam is located inside the frame and can slide up and down along the frame. The movement of the movable beam is driven by the hydraulic cylinder, its motion accuracy and stability have an important influence on the processing quality.
The hydraulic system includes hydraulic pumps, control valves, oil tanks, oil pipes and other components. The electrical system is composed of electrical components, controllers, and operation panels.
The workflow is divided into preparation phase-operation phase-end phase.
Check whether the parts of the hydraulic press are in good condition, such as columns, beams, hydraulic cylinders, hydraulic systems, electrical systems, etc. According to the requirements of the processing technology, select the appropriate mold and install it on the hydraulic press, and carry out the necessary pretreatment for the workpiece to be processed, such as Cleaning, cutting, shaping, etc.
Press the start button to start the hydraulic pump and electrical system (hot pressing needs to wait for the equipment to warm up for a period of time to make the hydraulic oil reach the working temperature). According to the processing technology requirements, adjust the pressure, stroke, speed and other parameters of the hydraulic press, and prepare The workpiece is placed on the mold to ensure that the workpiece is placed smoothly and positioned accurately. Press the operation button and the hydraulic press starts to work. The hydraulic cylinder pushes the movable beam down to process the workpiece, such as stamping, stretching, bending, etc. During the processing, it is necessary to closely observe the operating status of the equipment to ensure the smooth progress of the processing process. After the processing is completed, press the stop button to stop the hydraulic press. The hydraulic cylinder drives the movable beam to move upward and return to the initial position. Take out the processed workpiece.
Shandong Zhongyou Heavy Industry provides customized services, according to the specific needs of customers, to provide tailor-made hydraulic press solutions, including equipment selection, process design, installation and commissioning.
The hydraulic presses designed and produced by Shandong Zhongyou Heavy Industry have undergone strict control and inspection one by one from the parts to the finished products. Strong strength, advanced technology and equipment, perfect detection means, pragmatic work style, and excellent whole process management, build the excellent quality of the company's products
