Common Causes of Heavy Hydraulic Equipment Failure

 

Poor 1. maintenance:

 

Just like a vehicle, you need to maintain heavy equipment to keep it in good condition. Therefore, you need to follow the manufacturer's recommended equipment maintenance practices. Do not neglect simple tasks such as tire checks, regular cleaning and oil changes.

 

In addition, please regularly repair the equipment with professionals who check key components such as engines, gears, filters or tires.

 

For example, since heavy equipment usually relies on hydraulic pumps, let an expert check it for any signs of alarm. For example, if they find debris in the hydraulic oil, they will replace it to prevent contamination.

 

These standard maintenance practices can greatly reduce breakdowns and extend equipment life.

 

2. Unskilled Operator:

 

Equipment operators can protect or destroy your heavy equipment. An inexperienced operator is prone to making mistakes that can compromise the integrity of the device. Therefore, you should only work with qualified operators.

 

If you upgrade your equipment, you can outsource operators or enroll employees in training programs to improve their skills. During the training, they will learn information about the function, operation, troubleshooting, safety precautions or emergency response of the new equipment.

 

Train several operators to avoid inconvenience in the absence of the main operator. Remember to train workers every time you buy different equipment. In this way, you can avoid downtime due to abuse or poor operating skills.

 

3. failed to comply with limits:

 

Heavy equipment has a high maximum capacity, but this does not mean that you should always use them. Overworking the machine will accelerate wear and may cause serious mechanical problems.

 

Therefore, your workers should abide by these restrictions and take a break after working for a few hours to stop the machine. If you have to deal with heavy work, start early to avoid an emergency.

 

Improper storage of 4:

 

Device storage is an important aspect that you cannot ignore. Outdoor storage exposes your machine to bad weather, which may cause damage.

 

For example, rain can accelerate corrosion, which can severely affect the external and internal components of the equipment. In addition, too much heat in summer will affect the hydraulic system.

 

In addition, if you miss the device and chew on wires and cables, harmful organisms and rodents will enter the device. Therefore, you may need to build a temperature-controlled and pest-free storage facility to protect your equipment.

 

5. the use of inferior products:

 

Inferior products (such as engine oil, coolant and hydraulic oil) are almost always cheap, but in the long run, they will cost you more. Not only can they save you money, they can also cause expensive mechanical problems. Therefore, always pay attention to product quality rather than price.

 

6. failed to respond to warning flags:

 

Most heavy equipment problems develop gradually, which means that you may notice several warning signs before the problem escalates. If you respond in a timely manner, you can avoid huge costs. However, most people usually ignore these warning signs until the machine finally fails.

 

These warning signs include high fuel consumption, hissing or harsh sounds, low hydraulic pressure or odors. Remind your operator to check the dashboard warning light and seek assistance as early as possible.

 

Zhongyou Heavy Industry Hydraulic Equipment Sales Network]

 

Zhongyou Heavy Industry has offices in Yongkang, Taizhou, Ningbo, Foshan, Suzhou, Anhui, Chongqing, Chengdu, Shenyang, Zhengzhou and other places. Its sales network covers more than 20 provinces and cities across the country., Brilliance BMW, Shanghai Volkswagen, BYD, Vichai Power, Thermos, Tiger Brand, Hals and other well-known domestic and foreign brands of key production equipment suppliers.