The full-automatic anchor cable pallet production line is a set of special machines for efficient production of mine anchor cable pallets by shearing, stamping and forming. The production line model is WL630T, and 630 tons of hydraulic press is used as the core power production. The whole automatic anchor cable pallet production line is composed of a 630-ton oil press, a 6-meter automatic feeding machine, an anchor cable pallet mold, and finished product output. The floor area of the whole production line is about 5 meters and 10 meters before and after. The manufacturer of the automatic anchor cable pallet production line will provide the layout of the production line and place the equipment according to the layout.
The 630-ton pier nest anchor cable pallet production line adopts PLC programmable controller and touch screen control. Servo-driven guided feeding and adjustable feeding length can reduce personnel operation. PLC automation control, human-computer interaction interface, manual and automatic control of the production line of the various components of the action coordination. The pressed tray is pushed out by the automatic material pushing device to complete the next action process.
Technical parameters of 630 tons pier nest anchor cable pallet production line:
1. Feeding/feeding length (raw material):6m
2. Feeding/feeding width (raw material):100-350mm
3. Feeding method: electromagnetic chuck
4. Feeding sheet material holding form: pneumatic clamping
5. Sheet metal centering form: pneumatic centering
6. Transmission mode: gear/rack transmission
7、630 ton hydraulic pressNominal force (KN):6300
8. Slider stroke (mm) of hydraulic press for 630-ton anchor rod tray: 300
9. Press opening (mm):550-850
10. Number of no-load strokes of 630-ton press (min):10-20
11. Size of slider bottom surface (mm):1000 × 1000-1200 × 1200
12. Worktable size (mm):1200 × 1200-1400 × 1400
13. Motor power (KW):≥ 18 × 2
14. Operation mode: automatic and manual free switching, touch screen parameter adjustment
15. Air source pressure: 0.65-0.75MPa
16. Tolerance of blanking length: ± 3mm
17. Product qualification rate ≥ 98%
18. After the equipment is put into operation, the noise level of the place of use shall be 85 decibels.
19. Production efficiency: ≥ 250 pieces/hour.
Technical requirements:
1. The 630-ton pier nest anchor cable pallet production line consists of feeding frame, feeding mechanism, press, forming mold, finished product transmission and palletizing, control system and other parts. It is used for processing deep well supporting materials-pier nest anchor cable tray, flat anchor rod backing plate and other products; The production of products of different specifications can be met by changing the mold.
2. After lifting the baled raw material flat steel to the feeding rack for unbundling, it can realize the automation of grabbing from the raw material & rarr; feeding & rarr; finished product & rarr; finished product output & rarr; palletizing.
3. According to the corresponding moulds of different specifications and models, it can be cut, punched and formed (pier socket/flat plate) at one time.
4. The formed products can be transported into the collection device to achieve 10-20 pieces of neatly stacked.
5. The 630-ton pier nest anchor cable pallet production line is operated automatically by one key. Through PLC on-line control, the processing of large-scale forming pier nest/flat plate can be realized.
6. The control cable adopts shielded cable and has drag chain protection, which can prevent oil, water and pollution.
7. The electromagnetic chuck is used to lift the plate with the cylinder, and the synchronous system is equipped to ensure the smooth lifting of the plate.
8, 630 tonsfour-column hydraulic pressThe working pressure, speed and stroke range of the slider can be adjusted according to the process requirements.
8. The main electrical components (PLC, inverter, etc.) are all well-known brand products, and AC contactors, relays, etc. are domestic brand products.
9. The manufacturing of 630-ton pier nest anchor cable pallet production line equipment shall conform to the requirements of standards and specifications, or the current relevant standards of the industry, and provide a verification certificate issued by a qualified department.
10, molding mold to the demand side on-site measurement product customization; processing product specifications:
Pier nest tray: 300mm × 300mm × 16mm, 150mm × 150mm × 12mm
Plate plate: 300mm × 300mm × 16mm
630 tons of pier nest anchor cable pallet production line by 630 tonsThree-beam four-column hydraulic press, anchor tray forming mold, automatic feeding device, pushing device, finished product collection device, etc., and contains the corresponding electronic control system and power system. The pressure range is wide, the versatility is strong, and the supporting production line saves manpower and greatly improves the production efficiency. The automatic feeding device has multiple functions such as servo grabbing, servo discharging, servo discharging, automatic reversal, automatic monolith, etc. It is equipped with two manipulators, with high synchronous control accuracy and an independent electric control system, which can adjust different parameters on the touch screen and is easy to understand.